Better Operations with Gordon James Millar, SLO Native

Gordon James Millar, of San Luis Obispo, shares his perspective on bettering your engineering and operations organizations. This perspective does not speak on behalf of Gordon's employer.

Chefs conducting menu tasting session with detailed evaluation notes Professional kitchen team conducting systematic menu evaluation and feedback session. Photo by Marco Verch, CC BY 2.0, via Wikimedia Commons

The notification on my phone buzzed at 2:15 PM: “Can you swing by for our Tuesday tasting? We’re testing the fall menu and could use an outside perspective.” Chef Roberto Sandoval from Meridian Bistro had been experimenting with customer feedback integration that went far beyond comment cards or online reviews—he was treating every dish like a prototype in constant development.

I’d been consulting with Roberto on kitchen efficiency improvements, but what I discovered during that tasting session completely changed how I think about quality feedback loops in manufacturing. Instead of just testing whether dishes met established standards, Roberto’s team was using systematic tasting protocols to discover what customers didn’t even know they wanted yet.

“Most restaurants test food to make sure it’s consistent,” Roberto explained as he set up the tasting stations. “We test food to make sure it’s getting better. Every tasting teaches us something we didn’t know about what makes a dish work—or fail.”

That distinction—testing for improvement versus testing for compliance—revealed customer intelligence gathering techniques that could revolutionize how manufacturing operations understand and respond to market demands.

The Science of Systematic Tasting

Roberto’s tasting process was nothing like the informal “try this and tell me what you think” sessions I’d experienced in other kitchens. This was structured product development with the rigor of engineering testing but the nuance of artistic evaluation.

Blind Evaluation First: Dishes were presented without description or context. Tasters (staff, regular customers, and occasionally visitors like me) evaluated flavor, texture, temperature, and overall impression before knowing anything about ingredients or preparation methods.

Incremental Variation Testing: Roberto’s team prepared multiple versions of each dish with subtle variations—different seasoning levels, cooking temperatures, plating styles—to understand which elements drove positive responses.

Systematic Feedback Collection: Instead of general comments, tasters used structured evaluation forms that captured specific attributes: saltiness, sweetness, acidity, texture, visual appeal, and what Roberto called “satisfaction trajectory”—how the dish made you feel from first bite to finish.

Cross-Reference Analysis: Results were compared across different taster profiles, service times, and environmental conditions to identify patterns that might not be obvious from individual responses.

Professional kitchen testing multiple dish variations side by side Systematic food testing setup showing multiple variations being evaluated simultaneously. Photo by Alpha, CC BY-SA 2.0, via Wikimedia Commons

This wasn’t just quality control—it was market intelligence gathering that revealed customer preferences customers themselves couldn’t articulate clearly.

The Manufacturing Translation: Quality Control as Customer Intelligence

Watching Roberto’s systematic approach, I realized that most manufacturing quality control systems are designed like traditional restaurant feedback—checking whether products meet predetermined specifications rather than discovering what specifications should actually be.

Traditional Quality Control: Does the product meet design requirements? Are dimensions within tolerance? Do surface finishes match specifications? This approach assumes we already know what customers value most.

Intelligence-Driven Quality Control: What variations in product characteristics correlate with customer satisfaction? Which manufacturing variables affect customer experience in ways that aren’t captured by traditional specifications? How do customer preferences evolve over time, and how can production respond?

The parallel became clear during the tasting session when Roberto presented three versions of their signature duck dish. All three met his established recipe standards, but the subtle differences in preparation technique created dramatically different customer experiences.

“Version A tastes exactly like our current menu item,” he noted. “Version B has the skin rendered 30 seconds longer. Version C uses a slightly different seasoning blend. All three are technically ‘correct,’ but watch what happens when people taste them.”

The results were remarkable: Version B received consistently higher satisfaction scores, even though most tasters couldn’t identify what made it better. Version C was preferred by customers who typically ordered more adventurous dishes but rated lower by conventional tastes.

This granular understanding of customer response variation informed not just recipe development but service training, menu positioning, and even table assignment strategies.

The Hidden Intelligence in Product Variation

Roberto’s approach revealed that the most valuable customer intelligence often comes from systematic analysis of preference variations rather than preference averages. Instead of asking “Do customers like this dish?” his team asked “Which customers prefer which aspects of this dish under what circumstances?”

Pattern Recognition Beyond Averages: Some modifications improved satisfaction for first-time customers but reduced repeat order rates. Others had the opposite effect. This intelligence informed menu design strategy and server recommendation training.

Environmental Context Integration: Customer preferences varied based on weather, time of day, season, and even table location. Roberto’s team tracked these correlations to optimize menu recommendations and kitchen preparation priorities.

Preference Evolution Tracking: Customer tastes changed over time, and systematic testing revealed these changes months before they showed up in sales data. This early warning system enabled proactive menu evolution rather than reactive adjustments.

The manufacturing applications were immediate. Our quality control processes began incorporating similar systematic variation analysis:

Customer Preference Mapping: Instead of just testing whether products met specifications, we began testing how specification variations affected customer satisfaction, return rates, and repeat purchase behavior.

Use Case Optimization: Products were tested under different use conditions to understand how manufacturing variations affected performance in real-world applications rather than just laboratory conditions.

Preference Evolution Monitoring: We implemented systematic tracking of customer preference changes over time, enabling proactive product development rather than reactive problem-solving.

Quality control testing lab with systematic variation analysis equipment Manufacturing quality control laboratory conducting systematic product variation testing. Photo by Binarysequence, CC BY-SA 4.0, via Wikimedia Commons

The Surprising Discovery: When “Defects” Become Features

The most unexpected insight from Roberto’s tasting session came when he presented what he called “controlled variations”—dishes that incorporated what would traditionally be considered preparation errors but in controlled, intentional ways.

“This pasta is slightly overcooked by our standards,” he explained, serving what looked like a perfectly normal dish. “But we’ve learned that about 30% of our customers actually prefer this texture, especially in winter months. The question isn’t whether it’s ‘wrong’—it’s whether we’re intentionally serving what specific customers prefer.”

This revelation challenged fundamental assumptions about quality control in manufacturing. Sometimes what we classify as defects or variations are actually features that specific customer segments prefer.

Roberto’s team had identified dozens of these “preference deviations”—slight variations from standard preparation that appealed to particular customer types or circumstances. Instead of eliminating these variations, they learned to create them intentionally when appropriate.

The Manufacturing Application: We began analyzing customer returns and complaints not just for quality problems to fix, but for preference patterns that might indicate market opportunities. Products returned as “too sensitive” by some customers were preferred as “highly responsive” by others. Surface finishes rejected as “too glossy” were preferred for certain applications.

This intelligence led to development of product variants that served different market segments more precisely rather than trying to optimize single products for average preferences.

Real Estate Parallels: Market Intelligence Through Systematic Testing

The principles Roberto demonstrated apply directly to real estate market analysis. Most property investors rely on broad market data and general preferences, but systematic testing of property variations can reveal much more precise market intelligence.

Staging Variation Testing: Presenting properties with different staging styles, lighting setups, and feature emphasis to understand which presentations appeal to specific buyer types under various market conditions.

Pricing Strategy Intelligence: Systematic testing of pricing variations, showing schedules, and negotiation approaches to understand buyer psychology and market responsiveness.

Property Feature Optimization: Understanding which property modifications increase appeal for specific buyer segments rather than trying to optimize for average market preferences.

Roberto’s approach to menu development parallels the most successful real estate investors I know—they’re constantly testing small variations in their approach to understand market response patterns that aren’t visible in aggregate data.

Implementing Systematic Intelligence Gathering

Based on Roberto’s methodology, we developed structured approaches to customer intelligence gathering across all our operations:

Manufacturing Product Testing: Regular systematic testing of product variations with structured customer feedback collection, focusing on understanding preference patterns rather than just satisfaction averages.

Real Estate Market Analysis: Systematic testing of property presentations, pricing strategies, and feature emphasis to understand buyer response patterns across different market segments and conditions.

Service Delivery Optimization: Testing service delivery variations to understand how process changes affect customer experience and satisfaction across different customer types and use cases.

The key insight from Roberto’s approach is that customer intelligence comes from systematic testing of controlled variations rather than just monitoring responses to standard offerings. This proactive approach to understanding customer preferences enables much more precise market positioning and product development.

The Feedback Loop Advantage

Six months after implementing Roberto’s systematic testing approach in our manufacturing operations, the results exceeded all expectations. Customer satisfaction scores improved, but more importantly, we developed the ability to anticipate market preference changes and respond proactively.

Early Trend Detection: Systematic testing revealed customer preference shifts 3-6 months before they appeared in sales data, enabling proactive product development.

Segment-Specific Optimization: Understanding of customer preference variations enabled development of product variants that served specific market segments more precisely.

Competitive Intelligence: Systematic testing revealed customer preferences that competitors weren’t addressing, creating opportunities for market differentiation.

As Roberto said at the end of that transformative tasting session: “The goal isn’t to make food that everyone likes. The goal is to understand exactly what different people like and why, then deliver exactly that when they need it.”

That principle—systematic understanding of preference variation rather than optimization for average preferences—has transformed how I approach customer intelligence in every domain I work in.

The best quality control systems don’t just ensure consistency—they discover opportunities for improvement that customers themselves can’t yet articulate. Roberto’s kitchen taught me that the most valuable feedback comes from systematic testing of controlled variations, not just monitoring responses to standard operations.