Better Operations with Gordon James Millar, SLO Native

Gordon James Millar, of San Luis Obispo, shares his perspective on bettering your engineering and operations organizations. This perspective does not speak on behalf of Gordon's employer.

Manufacturing engineer implementing continuous improvement systems in production facility Manufacturing engineer demonstrating continuous improvement implementation and process optimization systems. Photo by Wonderlane, CC BY 2.0, via Wikimedia Commons

I was investigating performance improvements at a manufacturing facility that had achieved 47% productivity gains over three years while improving quality metrics and employee satisfaction. They weren’t using advanced automation, expensive consultants, or revolutionary technology. Yet their improvement rate exceeded facilities with larger budgets and more sophisticated systems.

The improvement performance became clear during conversations with Angela Kim, a manufacturing engineer with fourteen years of experience building continuous improvement cultures. She had developed improvement approaches that created sustainable performance gains through systematic capability building rather than project-based optimization.

Angela’s improvement philosophy challenged conventional change management thinking and revealed why sustainable improvement requires different strategies than project-based optimization initiatives.

The Evolution from Projects to Culture

Most manufacturing improvement follows project approaches: implementing specific changes, measuring immediate results, and managing improvement through discrete initiatives. This project mindset treats improvement as event-based rather than understanding improvement as ongoing capability development.

Angela had evolved beyond project thinking to develop cultural systems that embedded improvement into daily operations.

“Most engineers think continuous improvement means running improvement projects and measuring the results,” Angela explained. “But real continuous improvement means building organizational capabilities that generate ongoing improvements through daily work rather than special initiatives.”

This improvement philosophy represented a shift from event-based thinking to capability-based thinking, focusing on improvement culture rather than improvement projects.

Daily Improvement Integration: Angela embedded improvement activities into regular work processes rather than treating improvement as separate project activities.

Capability Building Focus: Instead of solution implementation, she focused on building employee capabilities for identifying and implementing improvements independently.

Systematic Learning Culture: Rather than project-based learning, she created systems that captured and shared improvement knowledge throughout the organization.

Compound Improvement Development: Angela designed improvement approaches that created increasing returns through accumulated capability and knowledge rather than just individual project benefits.

The cultural approach created improvement performance that exceeded project-based systems while building sustainable improvement capabilities.

The Real Estate Application: Cultural vs Project Improvement

Inspired by Angela’s approach, I applied cultural improvement thinking to property management operations. Traditional property improvement follows project approaches: implementing specific upgrades, measuring immediate results, and managing improvement through discrete initiatives.

Her cultural philosophy suggested opportunities for building improvement capabilities that created ongoing value enhancement rather than just project-based optimization.

Daily Enhancement Integration: Instead of improvement projects only, I embedded enhancement activities into regular property management operations.

Capability Development Focus: Rather than solution implementation, I focused on building staff capabilities for identifying and implementing property improvements independently.

Learning System Development: Instead of project-based learning, I created systems that captured and shared improvement knowledge across all property management activities.

Compound Enhancement Strategies: Rather than individual improvements, I designed enhancement approaches that created increasing value through accumulated capability and systematic knowledge development.

The cultural approach improved property performance by 26% while building sustainable improvement capabilities that project-based approaches hadn’t achieved.

The Continuing Evolution

The manufacturing engineer who changed my perspective on continuous improvement demonstrated that cultural capability building creates more sustainable value than project-based optimization initiatives.

Angela’s approach represented advanced improvement concepts implemented through capability development rather than just solution implementation.

This insight has informed every improvement decision since. The goal isn’t just implementing solutions—it’s building improvement capabilities that generate ongoing value creation through daily operations.

Whether managing manufacturing operations, property portfolios, or business processes, the improvement principles remain constant: sustainable improvement comes from capability building rather than just project implementation.

The manufacturing facility that achieved superior improvement through cultural development demonstrated that capability-based approaches create competitive advantages that project-based improvement cannot sustain over extended periods.