Better Operations with Gordon James Millar, SLO Native

Gordon James Millar, of San Luis Obispo, shares his perspective on bettering your engineering and operations organizations. This perspective does not speak on behalf of Gordon's employer.

Manufacturing production floor showing team coordination during shift operations Manufacturing production floor displaying coordinated team operations during complex multi-product manufacturing shift. Photo by Garrett Ziegler, CC BY-NC-ND 2.0, via Wikimedia Commons

I was analyzing productivity metrics at a manufacturing facility that consistently outperformed industry benchmarks despite having older equipment, more complex product requirements, and higher employee turnover than comparable operations. Their throughput per worker exceeded competitors by 34%, their quality metrics were in the top 5% of industry performance, and their employee satisfaction scores were remarkable for a demanding manufacturing environment.

The performance difference became clear during conversations with Angela Martinez, a production supervisor with eight years of experience managing diverse manufacturing teams. She had developed coordination approaches that enabled teams to perform at levels that exceeded what newer facilities achieved with automated systems and sophisticated process control technology.

Angela’s coordination philosophy challenged conventional manufacturing management thinking and revealed why some of the most effective team performance strategies aren’t found in management textbooks—they’re developed through systematic understanding of how individual capabilities can be integrated to create collective excellence.

The Evolution from Individual to Collective Performance

Most manufacturing operations follow individual performance approaches: optimizing worker efficiency, measuring individual productivity, and managing performance through personal accountability systems. This individual focus treats team performance as the sum of individual contributions rather than understanding teams as integrated systems.

Angela had evolved beyond individual performance management to develop collective coordination systems that created team capabilities that exceeded the sum of individual worker performance.

“Most supervisors think team coordination means making sure everyone does their job correctly,” Angela explained. “But real coordination means understanding how individual capabilities can be integrated to create collective performance that none of the individuals could achieve independently.”

This coordination philosophy represented a fundamental shift from additive thinking to synergistic thinking, focusing on capability integration rather than just individual optimization.

Complementary Skill Integration: Angela understood how different worker strengths could be combined to create team capabilities that exceeded what individual excellence could provide. Workers with different specializations supported each other to achieve collective results.

Dynamic Role Assignment: Instead of fixed job descriptions, Angela assigned responsibilities based on changing production requirements and team member capabilities, optimizing collective performance rather than individual efficiency.

Information Flow Optimization: Rather than limiting communication to formal reporting channels, Angela designed information sharing systems that enabled real-time coordination and mutual support throughout the team.

Collective Problem Solving: Angela developed team capabilities for identifying and resolving issues through collaborative analysis rather than depending on supervisory intervention or individual problem-solving skills.

Production team meeting showing coordination planning and collaborative problem-solving Production team coordination meeting demonstrating collaborative planning and problem-solving approaches. Photo by Stu Spivack, CC BY-SA 2.0, via Wikimedia Commons

The Coordination Strategies in Action

Angela’s team coordination operated through systematic approaches that integrated individual capabilities to create collective excellence:

Skill Complementarity Mapping: Angela understood how different team members’ strengths could support each other to overcome individual limitations and create collective capabilities that exceeded individual performance ranges.

Real-time Resource Sharing: Instead of fixed resource allocation, Angela enabled dynamic sharing of tools, materials, and support based on changing production needs and individual workload variations.

Mutual Teaching Systems: Rather than formal training programs, Angela created systems where experienced workers taught developing workers through practical collaboration that enhanced both individual and collective capabilities.

Collaborative Quality Control: Instead of individual inspection responsibilities, Angela developed team quality systems where workers supported each other to maintain standards through mutual verification and assistance.

The coordination approach created production performance that exceeded what individual optimization could achieve, regardless of automation sophistication or process control technology.

The Real Estate Parallel: Property Team Integration

Inspired by Angela’s approach, I applied collective coordination thinking to property management team operations. Traditional property management follows individual responsibility approaches: assigning specific duties to individual staff members, measuring individual performance, and managing accountability through personal metrics.

Angela’s coordination philosophy suggested opportunities for integrating individual capabilities to create collective property management performance that exceeded what individual excellence could provide.

Cross-Function Collaboration: Instead of separating maintenance, leasing, and administrative functions, I developed coordination systems that enabled staff to support each other across functional boundaries based on workload and expertise requirements.

Information Integration: Rather than limiting information to role-specific needs, I created information sharing systems that enabled all staff to understand property operations and contribute insights from their different perspectives.

Collective Problem Solving: Instead of hierarchical problem resolution, I developed team capabilities for identifying and addressing property issues through collaborative analysis and coordinated action.

Skill Development Integration: Rather than individual training programs, I created systems where experienced staff developed less experienced staff through practical collaboration that enhanced both individual and collective capabilities.

The coordination approach improved tenant satisfaction scores by 19% while reducing response times and operational costs through collective efficiency rather than individual optimization.

Property management team coordination showing collaborative operations and information sharing Property management team coordination meeting showing collaborative operations and integrated information sharing. Photo by Oregon DOT, CC BY 2.0, via Wikimedia Commons

The Manufacturing Integration: Systems Thinking

The most significant insight from Angela’s approach was recognizing that effective team coordination requires systems thinking rather than just management techniques. Collective performance depends on understanding how individual capabilities interact within integrated operational systems.

Team System Design: Angela designed work systems that made coordination natural rather than forced, enabling individual capabilities to support collective performance through systematic integration rather than management intervention.

Communication Architecture: Instead of formal communication procedures, Angela created information flow systems that enabled real-time coordination and mutual support based on actual operational needs rather than reporting requirements.

Development Integration: Rather than individual skill building, Angela integrated development activities with operational performance to enhance both individual capabilities and collective coordination effectiveness.

Performance Measurement Systems: Instead of individual metrics, Angela measured team performance through collective results that reflected integrated capability rather than individual contribution accounting.

The systems approach created sustainable coordination capabilities that continued to improve through operational experience rather than requiring continuous management intervention.

The Economic Impact: Collective Performance Value

Eighteen months after implementing collective coordination approaches inspired by Angela’s methods, the economic results demonstrated the value of integration over individual optimization:

Productivity Enhancement: Team coordination increased overall productivity by 29% compared to individual optimization approaches, primarily through capability integration rather than individual efficiency improvements.

Quality Improvement: Collective quality systems reduced defect rates by 21% while improving consistency, demonstrating that team coordination enhanced quality control effectiveness.

Employee Satisfaction: Team coordination improved employee satisfaction scores by 26% while increasing performance expectations, showing that collective systems enhanced both individual experience and operational results.

Adaptability Enhancement: Coordinated teams responded to changing requirements and unexpected challenges more effectively than individually optimized operations, creating operational resilience through collective capability.

The coordination approach had transformed team management from individual supervision to collective optimization.

The Broader Applications

The team coordination approach I learned from Angela has informed operations across multiple contexts:

Supply Chain Management: Applied collective coordination thinking to vendor relationships and material flow management, creating integrated partnerships rather than individual vendor optimization.

Project Management: Used team integration approaches for complex projects requiring coordination across multiple specializations and functional boundaries.

Business Development: Implemented collective capability development for market expansion and customer relationship management, creating team-based competitive advantages.

The consistent principle is that collective coordination creates more value than individual optimization, regardless of the specific application domain.

The Cultural Impact: Coordination Leadership

Perhaps the most significant change was developing coordination leadership capabilities that enable collective performance rather than just individual management.

Coordination leadership requires understanding how individual capabilities can be integrated to create collective performance rather than just how individuals can be managed to achieve personal excellence. This creates leadership approaches that optimize team systems rather than just individual performance.

System Design Focus: Creating work systems that enable coordination rather than just managing individual performance within existing structures.

Information Architecture: Designing communication systems that support collective decision-making rather than just maintaining reporting hierarchies.

Development Integration: Building individual capabilities through collective activities rather than separate individual development programs.

Performance Integration: Measuring collective results rather than just accounting for individual contributions.

The Long-term Impact

Three years after implementing collective coordination in manufacturing and property management, the approach has generated competitive advantages that extend throughout all team-based operations:

Operational Excellence: Applied coordination thinking to all team-based activities, creating collective capabilities that exceed what individual optimization can achieve across different operational contexts.

Competitive Positioning: Developed team coordination capabilities that create service delivery and operational efficiency advantages that individual excellence cannot match.

Organizational Development: Created coordination systems that enable teams to continuously improve collective performance through operational experience rather than formal development programs.

Strategic Advantage: Built competitive positioning through collective coordination that creates value propositions individual performance cannot provide.

The Continuing Evolution

The production supervisor who revolutionized my approach to team coordination continues to inform every team leadership decision I make. The principle that collective coordination creates more value than individual optimization applies whether managing manufacturing teams, property management staff, or business development groups.

The most valuable insight was recognizing that team coordination requires systems thinking rather than just management techniques.

Collective coordination enables team performance that exceeds what individual optimization can achieve, creating competitive advantages through capability integration rather than just individual excellence development.

Whether managing manufacturing teams, property management operations, or business development activities, the coordination approach reveals performance opportunities that individual optimization misses. The key is understanding how individual capabilities can be integrated to create collective performance rather than just how individuals can be managed to achieve personal excellence.

The manufacturing facility that achieved superior performance through team coordination demonstrated that collective systems create competitive advantages that individual optimization cannot achieve. That lesson has enhanced every team leadership decision I’ve made since, demonstrating that coordination thinking creates more value than individual management across any domain that involves team-based operations and collective performance requirements.