Better Operations with Gordon James Millar, SLO Native

Gordon James Millar, of San Luis Obispo, shares his perspective on bettering your engineering and operations organizations. This perspective does not speak on behalf of Gordon's employer.

There’s a moment in every organizational change initiative when a senior engineer raises their hand and asks the question that makes consultants nervous: “But have you considered what happens when the system fails?”

I’ve seen this scene play out dozens of times. The change management team presents their carefully crafted implementation plan, complete with timelines, success metrics, and stakeholder maps. Everything looks logical, thorough, professional. Then that engineer—usually someone with twenty years of experience and battle scars from previous “improvements”—points out the one failure mode nobody else thought to examine.

The room goes quiet. The consultants shuffle their papers. Management looks uncomfortable.

And in that moment, everyone misses the profound gift that just occurred: a technical mind doing exactly what it’s trained to do—anticipate failure, identify risks, and protect systems from unintended consequences.

The question isn’t why engineers resist change. The question is: How do we harness that analytical rigor to make change initiatives stronger?

The Neural Architecture of Technical Thinking

Before we dive into management strategies, let’s understand what’s actually happening inside technical minds when they encounter organizational change. It’s not stubbornness or fear—it’s pattern recognition operating at a sophisticated level.

1. The Data-First Cognitive Style

Engineers don’t resist change—they resist unsupported change. Their brains are literally wired to seek evidence before accepting conclusions. When I worked with an aerospace engineering team who were told their development process needed to change to reduce product cycles, their immediate response wasn’t “no”—it was “show us the data.”

This isn’t skepticism for skepticism’s sake. It’s the same cognitive pattern that keeps bridges from falling down and aircraft from crashing. These professionals have been trained to distrust intuition and trust measurement. When you present change without data, you’re essentially asking them to violate their professional training.

The Technology Company Success Story: When a major technology company decided to restructure their microprocessor development teams from functional groups to cross-functional product teams, they could have simply announced the change and expected compliance. Instead, they treated their engineers like the analytical minds they were.

They presented detailed analysis showing how cross-functional teams at similar tech companies reduced development time by an average of 20-25%. They provided case studies, ROI calculations, and risk assessments. They essentially turned organizational change into an engineering problem with quantifiable solutions.

The result? 85% of engineers bought into the concept before implementation began. The remaining 15% weren’t resistant—they wanted to see pilot results before fully committing. In other words, they wanted to test the hypothesis before scaling the solution.

2. Systems Thinking: The Gift of Anticipating Consequences

Here’s where things get interesting. Engineers naturally think in terms of systems and interconnections. They’re often the first to identify potential unintended consequences of organizational changes, and this pattern recognition is usually seen as resistance rather than expertise.

The Manufacturing Matrix Story: A manufacturing company decided to implement matrix reporting to improve project coordination. The executive team saw it as a logical solution to siloed thinking. The engineering team immediately raised concerns about conflicting priorities and unclear accountability.

Instead of dismissing these concerns as resistance to change, leadership recognized them as valid system design issues. They worked with engineers to design decision-making protocols and priority-setting mechanisms that addressed the systemic concerns.

The result was a more robust organizational design and faster adoption. More importantly, they turned potential resisters into co-designers of the solution.

The Psychology of Trust: Why Transparency Beats Persuasion

Building Credibility Through Radical Honesty

Technical teams respond to transparency the way plants respond to sunlight—it’s not just helpful, it’s essential for healthy growth. But here’s what most leaders get wrong: they try to build trust by presenting only positive information, when engineers actually trust leaders more when they acknowledge problems and uncertainties.

3. The Weekly Technical Briefing Revolution

During an ERP system implementation at an aerospace company, the IT director tried something radical: instead of quarterly updates with polished success metrics, he provided weekly “Technical Change Reports” that included everything—including what wasn’t working.

Each report contained:

  • Specific milestones achieved (with evidence)
  • Technical challenges encountered and solutions attempted
  • Performance metrics comparing old vs. new systems (both positive and negative)
  • Upcoming technical decisions requiring team input
  • Honest assessments of timeline risks

The effect was transformative. Instead of wondering what was being hidden, teams focused on solving the identified problems. Uncertainty decreased not because everything was going perfectly, but because the scope of uncertainty was clearly defined and bounded.

4. From Consultation to Co-Creation

Here’s a truth that most change management texts miss: technical professionals don’t just want to be consulted about changes—they want to design the solutions. Their analytical skills and attention to detail can significantly improve change initiatives, but only if you position them as collaborators rather than subjects.

The Pharmaceutical Labs Case Study: A pharmaceutical company needed to reorganize their R&D labs to improve collaboration between chemistry and biology teams. The traditional approach would have been to hire consultants, design the optimal structure, and implement it.

Instead, leadership asked mixed teams of chemists and biologists to design optimal collaboration processes themselves. What emerged was fascinating: engineers and scientists developed innovative solutions that no external consultant would have conceived.

They created shared equipment scheduling systems that accounted for the different experimental rhythms of chemistry and biology. They designed cross-functional project review processes that honored both disciplines’ methodological requirements. They established joint performance metrics that measured collaboration quality, not just output quantity.

Adoption was seamless because teams were implementing their own designs. More importantly, the solutions were more sophisticated and robust than anything imposed from above could have been.

Addressing Technical Concerns and Resistance

Skill Development and Training Concerns

Technical professionals often worry about whether their skills will remain relevant after organizational changes. Addressing these concerns proactively is essential.

Practical Approach: When a defense contractor transitioned from traditional systems engineering to agile development methodologies, they implemented a comprehensive training program. But rather than generic agile training, they provided:

  • Technical certification programs in agile tools specific to their industry
  • Mentoring programs pairing experienced engineers with agile coaches
  • Clear career progression paths showing how traditional engineering skills translated to agile roles
  • “Lunch and learn” sessions where engineers could experiment with new tools without pressure
  1. Process Integration and Workflow Concerns

Technical teams often have highly optimized workflows and are concerned about disruptions to established processes that work well.

Example Solution: A software development company needed to integrate newly acquired teams with different development methodologies. Instead of forcing immediate standardization, they implemented a “Process Laboratory” approach:

  • Teams demonstrated their current workflows and tools
  • Cross-team working groups identified best practices from each approach
  • Gradual integration occurred over 6 months with continuous feedback
  • Final standardized process incorporated the best elements from all teams

Maintaining Productivity During Transitions

  1. Project Continuity and Milestone Management

Technical teams are often working on critical projects with firm deadlines. Change initiatives must account for these commitments.

Real Application: During a major reorganization at a large aerospace manufacturer, leadership realized they needed to maintain aircraft delivery schedules while restructuring engineering teams. They implemented “Project Sanctuaries” - critical projects were protected from organizational changes until key milestones were achieved. This prevented productivity loss and demonstrated respect for technical teams’ existing commitments.

Communication Strategies That Work

  1. Technical Documentation and Change Specifications

Technical professionals appreciate detailed documentation about changes, including specifications, timelines, and success criteria.

Effective Format Example:

  • Change Scope: Detailed description of what’s changing and what’s staying the same
  • Technical Requirements: Specific skills, tools, or processes that will be needed
  • Timeline and Milestones: Clear implementation schedule with checkpoints
  • Success Metrics: Quantifiable measures for evaluating change effectiveness
  • Risk Mitigation: Identified risks and planned mitigation strategies

Regular Q&A Sessions and Technical Forums

Creating forums for technical professionals to ask questions and raise concerns helps identify and address issues early.

Implementation: A automotive manufacturer held weekly “Technical Change Forums” during their lean manufacturing implementation. Engineers could submit questions in advance or ask them live. Sessions were recorded and made available to all team members. This approach identified 23 potential implementation problems before they became actual issues.

Leadership Approaches for Technical Teams

  1. Leading by Example with Technical Credibility

Technical teams respond best to leaders who demonstrate technical understanding and credibility.

Case Example: When a major electric vehicle manufacturer was implementing manufacturing changes, the leadership approach of working directly on the production line and understanding technical details firsthand gained credibility with engineering teams. This willingness to get hands-on with technical problems demonstrated respect for their expertise and commitment to understanding their challenges.

  1. Collaborative Problem-Solving Approaches

Technical professionals excel at problem-solving and appreciate being included in solving change-related challenges.

Practical Method: “Engineering Design Reviews” for organizational changes, where technical teams apply their analytical skills to evaluate and improve change initiatives. This treats organizational change as an engineering problem requiring technical analysis and solution development.

Measuring Success and Continuous Improvement

  1. Metrics That Matter to Technical Teams

Traditional change management metrics may not resonate with technical professionals. Use metrics they understand and value.

Relevant Metrics:

  • System performance improvements (efficiency gains, error reduction)
  • Technical capability enhancements (new tools, improved processes)
  • Professional development outcomes (skill advancement, certification completion)
  • Innovation metrics (patents filed, process improvements implemented)
  • Quality indicators (defect reduction, customer satisfaction improvements)

The Synthesis: When Resistance Becomes Innovation

As I reflect on the dozens of change initiatives I’ve observed, a pattern emerges that challenges everything we’re taught about managing technical teams through transitions.

The engineers who ask the hardest questions, who identify the most potential failure modes, who seem most “resistant” to change—these aren’t obstacles to overcome. They’re canaries in the coal mine, early warning systems that detect problems before they become disasters.

The Electric Vehicle Production Paradigm

When major electric vehicle manufacturers implement manufacturing changes, the most effective approach exemplifies something profound about technical leadership. Instead of trying to overcome engineering resistance, working directly on the production line, understanding technical details firsthand, and engaging with the specific problems engineers are trying to solve demonstrates crucial leadership principles.

This willingness to get hands-on with technical challenges demonstrates something crucial: respect for expertise and commitment to understanding rather than overriding technical concerns. The result isn’t just buy-in—it’s innovation that emerges from the intersection of visionary thinking and engineering rigor.

The Deeper Truth

What we’re really talking about when we discuss managing technical teams through change isn’t change management at all—it’s innovation facilitation. Technical minds don’t resist change; they resist poorly designed change. They don’t fear new ideas; they fear unexamined consequences.

When we approach technical teams as partners in problem-solving rather than obstacles to progress, something remarkable happens: their analytical skills become the foundation for more robust, more innovative, and more sustainable organizational improvements.

The engineers who questioned the initial assumptions become the architects of better solutions. The technicians who identified potential failure modes become the designers of more resilient systems. The specialists who seemed most resistant become the most committed advocates for changes they helped create.

A New Framework

Instead of asking “How do we get technical teams to accept change?” perhaps we should ask: “How do we channel technical thinking to create changes worth accepting?”

The answer lies not in overcoming resistance, but in transforming it into the kind of disciplined innovation that only comes from minds trained to see systems, anticipate failures, and optimize for both performance and reliability.

What would happen if, instead of trying to convince your technical teams to embrace change, you invited them to re-engineer it? How might their systematic approach to problem-solving reveal possibilities that traditional change management approaches miss?